ABOUT US

Ideal Industries Incorporation was started in the year 2003 by Mr. G. Santhakumar as its Chief Executive cum Sole Proprietor, mainly to cater to the needs of various thermal power plants ( Valves’ spares & Boiler Spares’ etc. ) Today ‘Ideal’ has grown up as an IBR approved manufacturer and supplier of High Pressure Valves; manufacturer of Soot Blowers ( Long Retractable Soot Blowers, Wall Blowers, Rotary Blowers etc. ) Apart from manufacture and supply of Spares for H.P. Valves, Soot Blowers and various other equipments viz. Safety Valves, ESP, Coal Burners, Oil Gas Burner, Bowl Mills, Gravimetric Feeders, Dampers & Gates etc. the company is also providing allied services such as Industrial Boilers Repairing, Soot Blowers Repairing Services, Oil Fired Boiler Repairing Services, Gas Oil Boiler Maintenance, Biogas Oil Boiler Installation, Heat Oil Boiler Repairing, Pressure Oil Boiler Repairing Services, H.P. Valves Reconditioning, H.P. Valves in-Situ Servicing

PRODUCTS

VALVES

I-HIGH PRESSURE VALVES

1. IBR Certified High Pressure Gate & Globe Valves, NRV’s of size range from ½” to 14” Pressure Rating from Class 800 to class 2500, in Carbon Steel & Alloy Steel to meet the demands of Power & Process Industries.
2. Spares for the above Valves viz. Stem & Disc/Wedge Assembly, Seat Rings, Gland Packing, Pressure Seal Rings, Al-Bronze Stem Nut or Yoke Bush or Sleeve etc.

II-BUTTERFLY VALVES

1. Fabricated Butterfly Valves up to 24” Motor Operated

III-SAFETY VALVES

We provide Safety Valves’ & Safety Relief Valves’ Spares viz.

1. Disc
2. Spindle/Stem
3. Upper Adjusting Ring
4. Lower Adjusting Ring
5. Upper Adjusting Ring Pin
6. Lower Adjusting Ring Pin
7. Disc Holder
8. Guide
9. Disc Collar
10. Overlap Collar
11. Lift Stop
12. Retainer Ring and many more…

HPLP BYPASS SYSTEM

We provide Spares for HP/LP Bypass System viz…
(Main BP Valve and BD, BPE Valves)

1. Stem/Spindle
2. Seat Ring
3. Jet Cage
4. Pressure Seal Plug
5. Bearing Carrier
6. Gland Nut
7. Spiral Wound Gasket
8. Gland Packing
9. Gland Bush
10. Connection Flange/Spray Flange
11. Pressure Seal Nut
12. Gland Bush
13. Gaskets & Gland Packing
14. Orifice Tube
15. Packing

SOOT BLOWERS

We supply,

1. Long Retractable Soot Blowers
2. Wall Blowers
3. Rotary Blowers

We provide LRSB Spares viz…

1. Lance Tube Assembly
2. Feed Tube Assembly
3. Puppet Valve Assembly (SBV Head Assembly)
4. Vent Valve
5. Power Pack Assembly (Traverse, Rotary)
6. Travelling Carriage Assembly
7. Chain Assembly
8. Bearing & Yoke Plate Assembly
9. Limit Switches etc.

We provide Wall Blower Spares viz…

1. Puppet Valve Assembly (SBV Head Assembly)
2. Swivel Tube Assembly
3. Rack Gear Assembly
4. Rotary Gear Box
5. Clevis Bracket Assembly
6. Cam Assembly
7. Limit Switches etc.

We provide Rotary Blower Spares viz...

COAL BURNER SYSTEM

We provide Spares for Coal Burner System viz...

1. Coal Compartment Assembly
2. Coal Nozzles
3. Coal Nozzle Tips
4. Inter, Air, Vapour and Oil Nozzle Tips
5. Divider Plate
6. Reach Rods
7. Support Brackets
8. Diffuser Disc
9. Pivot Pin
10. Tangential Tilting Mechanism
11. Locking Plate Arrangement
12. Plunger Assembly
13. L-Lever, Tilt Lever, Drive Lever etc.

BOWL MILLS

We provide Spares for Bowl Mills viz….

1. Ni-Hard Liners
2. Scrapper Assembly
3. Victaulic Couplings
4. Orifices
5. Bowl Wedges (Bull Ring Segment)
6. Cone Assembly
7. Coal Bend Pipe
8. Mill Roller
9. Hopper Assembly
10. Coal Inlet/Outlet Pipe and many more…

OIL GAS BURNER SYSTEM

We Supply

1. Oil Guns complete Assembly
2. Oil Gun Tips

HANGERS & SUPPORTS

We provide,

1. Variable Spring Load Hangers
2. Pipe Supports & Clamps etc.

SERVICES

RECONDITIONING SERVICES :

1. We undertake complete reconditioning of High Pressure Valves of all type, size and make with hydraulic testing facility up to 700 kgs/cm² (g)

REPAIRING SERVICES'

1. We provide total repairing services such as ndustrial Boilers Repairing, Soot Blowers Repairing Services, Oil Fired Boiler Repairing Services, Biogas Oil Boiler Installation, Heat Oil Boiler Repairing, Pressure Oil Boiler Repairing Services.

IN-SITU SERVICES :

We undertake In-Situ Servicing of the following equipments

1. High Pressure Gate, Globe & Non-return Valves, MAL Valves and Control Valves size range up to 20” Pressure Rating up to Class 2500# of Carbon Steel & Alloy Steel using In-situ Seat Lapping Machine, H.P. Valves in-Situ Servicing
2. Safety Valves using Safety Valve Seat Cutting Machine

ANNUAL OVERHAUL SUPERVISION SERVICES OF BOILERS AND ACCESSORIES AS UNDER :

1. Pressure Parts
2. Safety Valves
3. Air Pre-Heater
4. HPLP Bypass System
5. ESP
6. Hangers & Supports
7. Coal Burner Assembly & Oil Gas Burner System
8. Fans
9. Duct, Dampers and Gates
10. Soot Blowers etc.

ANNUAL MAINTENANCE SERVICES :

We undertake Annual Maintenance Services of :

1. Soot Blowers, Gas Oil Boiler Maintenance,